Hydraulically driven C-beam forming machine

The wall thickness of the hydraulically driven C-beam machine can be made very thin, and the production process is greatly simplified and the production efficiency is improved. It can produce various profiles and cold-formed sections of different materials with uniform wall thickness but complex cross-sectional shapes that are difficult to produce by general hot rolling methods.

1. It is strictly forbidden to exceed. Small closed height for work, that is, the bottom surface of the box is sliding up to the working surface. The small distance of 290mm requires the height of the upper and lower molds after mold clamping, and the thickness of the upper and lower backing plates plus the thickness of the tile blank is not allowed to exceed 290mm. Always pay attention to the height of the lubricating oil in the sliding box and both sides of the body.

2. Always pay attention to the height of the lubricating oil in the sliding box and both sides of the body.

3. The equipment of the hydraulically driven C-shaped steel machine should be wiped frequently, kept clean, and no mud and water should be allowed.

The ordinary section steel in the C-beam machine can be divided into large section steel, medium section steel and small section steel according to the metal product catalog.

1. Small hydraulically driven C-beam machine: the processing and use of small section steel medium angle, round, square and flat steel are similar to those of large ones, and small diameter circles are often used as building steel bars. Special-shaped steels include retaining rings, horseshoe steels, magnetic pole steels, presser foot plates, shallow channel steels, small channel steels, T-shaped steels, ball flat steels, cloth tooth steels, hot-rolled hexagonal steels, etc. In addition, there are rivet steel, farm tool steel, window frame steel.

2. Medium-sized steel: The medium-sized steel is similar to that of large-scale steel. In addition, there are also ploughshare steel specially used to make agricultural machinery ploughshares, elevator guide rails, wheel mesh steel used to make automobile wheel mesh, and composite flat steel for small farm tools used to make farm tools.

3. Large-scale section steel: I-beam, channel steel, angle steel, and flat steel in large-scale section steel are hot-rolled, and round steel, square steel, and hexagonal steel are forged and cold-drawn in addition to hot-rolling. special-shaped steel medium tractor girder channel steel; Steel pile steel is used in water conservancy construction and mining engineering; Tractor construction machinery track shoes, concave flat, ball flat steel, etc. Due to their proximity to the shape and size of the part or finished product, these profiled steels can greatly reduce machining, ensure product quality, and save metal.

The mold used by the machine needs an upper die and six lower dies of the same specification and size, the upper die and a lower die are installed first, the lower die is directly installed on the hexagonal runner workbench, the upper die is installed on the bottom surface of the slide, and the backing plate of appropriate thickness is placed, so as to ensure that after the upper and lower dies are clamped, the four periphery clearances are uniform, and the distance between the upper and lower dies is equal to the thickness of the required tile blank. Then the upper mold shall prevail, the workbench will be transposed, and the remaining five lower molds will be installed, and the upper and lower molds will be installed before the tile can be pressed.

Hydraulically driven C-beam machine process

The strip steel is fed from the tail of the equipment, and it is pressed into a C-shaped steel machine through various pressure rollers and sent out from the head. In the traditional process, after the C-beam is pressed and formed, it needs to be manually cut off to a fixed length, and then transported to the punching equipment to punch holes according to the size required by the customer, and the production cannot be continuous and the efficiency is not high. After gradually improving the production process, the automatic control of the whole process has been realized, the production efficiency has been improved by leaps and bounds, and the technical content and added value of the customer's equipment have been increased. C-shaped steel is an efficient and economical cutting profile, because the cross-sectional shape is reasonable, they can make the steel more efficient, improve the cutting capacity.

Unique skills in the use of C-shaped steel machines

The C-shaped steel machine is different from the glass tile machine, it is hydraulically powered, and the power is very large, generally about 22KW, similar to the shearing bending machine, the general control process is complex, and PLC control is mostly used. C-beam machine process: the strip steel is fed from the tail of the equipment, and the C-beam is pressed into a C-beam machine through various pressure rolls and sent out from the head. In the traditional process, after the C-beam is pressed and formed, it needs to be manually cut off to a fixed length, and then transported to the punching equipment to punch holes according to the size required by the customer, and the production cannot be continuous and the efficiency is not high. After gradually improving the production process, the automatic control of the whole process has been realized, the production efficiency has been improved by leaps and bounds, and the technical content and added value of the customer's equipment have been increased. When selecting C-shaped steel machines, their different characteristics should be considered. In the light steel industrial plant, when there is a large suspension load or moving load, you can consider abandoning the portal rigid frame and using the grid.

Technical parameters of hydraulically driven C-beam machine:

1. There are 13 rows of main engine forming rolls. Length 10 meters. The adjustment range is 80-300mm, and the waist height adjustment range is 35-100mm

2. Only 400H steel is used for the main frame

3. The main engine runs 16 meters per minute. Die cut-off punching and flying saw cut-off punching are optional

4. The motor power of the hydraulic station is 22KW as the main engine drive. Punching cuts off the power

5. The electrical cabinet is controlled by Taiwan Delta PLC, and the touch screen is easy to operate, and the image is durable

6. The 20mm thick double tie rod in the middle plate of the main engine is fixed and does not shake at high speed